RCAintel
AI root cause analysis · SPC · Knowledge base — one platform
NEWEffectiveness learning loop is rolling out

The quality intelligence platform for manufacturing.

Investigate failures with AI-guided RCA, monitor your processes with real statistical control, and keep everything your plant learns in one living knowledge base.

RCA, CAPA, 8D and SPC are live today — evidence-cited, always signed off by your team — and every analysis you resolve compounds into knowledge the next one starts from.

Not marketing numbers — capabilities shipped in the product today, and verifiable in a live demo.

8/8
Nelson rules on every control chart — capability confidence intervals by construction
// verifiable in a demo
12
statistical tools the AI can run on your data — and none it can fake
// verifiable in a demo
5
autonomous detectors, including the one that notices when a sensor goes silent
// verifiable in a demo
Day-1 intelligencefrom your embedded knowledgeYour resolved-case knowledge baseembedded from day oneEffectiveness-scored solutionsrolling out · flag-gatedSPC-grade statistical evidencecontrol charts · capability CIs · Gage R&RMulti-tenant by constructionRow-Level Security
The platform at a glance

One platform. Six ways in.

Every module reads from — and feeds — the same knowledge core. Start where it hurts most; the rest is already connected.

Root Cause Analysis

Live

AI-guided investigations with 5-Why, Ishikawa and evidence-cited findings — your team always signs off.

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SPC & Process Quality

Live

Control charts with all 8 Nelson rules, capability confidence intervals, Gage R&R and conversational statistics.

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Knowledge Base

Live

Your resolved cases, golden RCAs and documents — embedded at onboarding, searchable, resurfaced in every analysis.

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CAPA & 8D

Live

Corrective actions tracked to closure, and structured 8D reports built from the same evidence.

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Incidents & Monitoring

Live

Incident intake with similar-case search, plus autonomous detectors that flag drift — or a sensor gone silent.

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Integrations

Live

Bring measurements and history in from the systems you already run — CMMS, ERP, historians and files.

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The problem

Extraordinary knowledge generators.
Poor knowledge re-users.

Every shift, your plants produce world-class failure-and-solution knowledge — investigations, corrective actions, hard-won fixes. Then it scatters. Into PDFs, spreadsheets, CMMS tickets, ERP fields, and the memory of an engineer who retires next quarter.

So the same failures get re-investigated from scratch, plant after plant, year after year — as if no one had ever solved them before.

RESOLVED FAILURE · LINE 4 / PRESS #2
Servo overheat → unplanned stop
Root cause found · corrective action verified · 4h 12min downtime recovered
PDF reports
Filed, never searched
Spreadsheets
One per site, no link
CMMS tickets
Closed, then lost
ERP fields
Structured, not legible
Tribal memory
Retires next quarter
From scratch
Investigated again
How it works

You never start from an empty page.

The knowledge your organization already holds is embedded from day one. So the moment a new incident appears, the relevant prior experience is already assembling around it — value from your first analysis, not in six months.

NEW INCIDENT
INC-2287
Conveyor gearbox overheating
Line 4 · bearing temp 92°C limit 80°C
Searching similar cases…
3 relevant cases
INC-1840Gearbox over-temp · Line 7fix held 14 months
INC-1990Coolant pump cavitation
INC-2011Conveyor belt tracking
INC-2105Bearing wear · Plant B Press #2vibration + temp match
INC-1622Motor coupling misalignment
INC-1457Control firmware fault
INC-0993Lube interval too long · Line 4root cause confirmed
INC-0788Sensor calibration drift
RCAlive today
Candidate causes pre-seeded: lubrication interval, bearing wear, load spike.
CAPAlive today
Prior corrective action that held: shorten lube interval + condition-based monitoring.
FMEAnext · roadmap
Failure mode + effect ready to score from real history, not opinion.
An incident is reported, similar cases surface, the relevant ones are selected — and that distilled knowledge powers RCA and CAPA today, FMEA next.
1Incident reportedA new failure is logged — equipment, symptom, severity.
2Similar cases searchedYour organization's resolved history is searched for matching failures.
3Relevant cases selectedThe closest, proven cases are pulled in — evidence, not noise.
4Knowledge put to workThat distilled knowledge feeds your RCA and CAPA workflows from your first analysis.

Built on your own knowledge

Bring the experience your organization already holds and it is embedded at onboarding — so your first analysis draws on your own resolved cases, not six months of data entry.

Relevant, not generic

It draws on your organization's actual resolved experience — the failures your plants really had, not boilerplate advice.

Right where you work

Surfaced inside the analysis your engineers already run — in context, with nothing extra to search or open.

Statistical evidence

Statistics honest enough to say “not enough data.”

Control charts, capability and measurement-system analysis are computed — never guessed. A signal becomes an interval, and an interval becomes a proposed study your engineers decide to run.

RCAintel · Statistical evidenceTorque · station 41 signal
I-chart · bolt torque Nm · last 18 units
UCL 13.20CL 12.00LCL 10.8013.212.010.8Nelson rule 1STUDY PROPOSALpre-declared two-window comparison · opt-in
Capability · Cpk with 95% CI
TARGET 1.331.120.81.01.21.41.6ci_lo 0.94DECISION NUMBER
The interval decides, not the point estimate — 0.94 is below target, so the process is not shown to be capable.
n = 4 — not enough data. The engine refuses to report a capability index instead of guessing one.
Illustrative series · every figure shown is produced by deterministic statistical engines — no model estimates a number
01

The interval decides, never a lone number

Every capability number ships with its confidence interval, and the decision figure is the conservative bound — never a lone point estimate. When the data is thin, the engine refuses instead of guessing.

02

Deterministic engines, not model guesses

The AI never touches your math. Control charts, capability, Gage R&R and every test run on deterministic engines. The AI explains and proposes — it cannot compute a number into existence.

03

From signal to a pre-declared study

From signal to action: a qualifying excursion proposes an investigation or a pre-declared statistical study — the analysis is declared before any number is computed. Opt-in, flag-gated rollout, and a person always decides.

The intelligence

Where AI does the work — and where your team decides.

AI is the enabling technology — applied with rigor, never left to guess. Here is exactly where it works for you, and where your engineers stay in control.

01 · Capture

Read & structure your history

AI

AI reads your scattered PDFs, documents and notes and turns them into structured Problem → Cause → Solution knowledge.

YOUR TEAM

You review and curate what becomes trusted, golden knowledge.

02 · Connect & resurface

Recall the right prior experience

AI

AI links related failures across lines and sites, and surfaces the most relevant cases the moment a new analysis starts.

YOUR TEAM

Every match is traceable to its source — you decide what is relevant.

03 · Effectiveness

Weigh what actually works

AI

Advanced analysis goes beyond “similar cases” to weigh which corrective actions genuinely prevented recurrence.

YOUR TEAM

Confidence is calibrated and shown honestly — thin data reads as low confidence, never false precision.

04 · Rigor

Keep every investigation rigorous

AI

AI keeps each analysis structured and consistent — proven 5-Why, Ishikawa and 8D method, behind a quality gate.

YOUR TEAM

Your engineers own the judgment, the conclusions and the final sign-off.

Built onReasoningAnthropic ClaudeFast routingAnthropic ClaudeEmbeddingsOpenAI embeddings

AI assists; it never has the last word. It does not invent root causes, does not train on your data across customers, and never replaces your engineers — a person signs off on every result.

See how the technology works →
Use cases

Many workflows. One engine underneath.

Every use case is a thin layer over the same compounding knowledge core. Maturity at a glance — what's live today, what's rolling out, and what's next.

Live · FlagshipRCA

Root Cause Analysis

The first use case built on the engine, live today. Every analysis draws on prior knowledge — and feeds the next one.

Day-1 intelligence
Historical interrogation
Quality scoring
Action sequencing
No personal blame
Audit-ready PDF export
LiveShipping in production
Root Cause Analysis
Flagship
CAPA
Corrective & preventive action
Rolling outFlag-gated
Effectiveness learning loop
Learns which fixes hold
RoadmapSame engine, next
FMEARoadmap
Failure mode & effects
Reliability / MTBFRoadmap
Asset reliability
Audit & StandardsRoadmap
Compliance evidence
Why it compounds

The moat isn't a feature. It's the substrate.

A canonical, trusted knowledge core that gets sharper with every analysis — and shows up where it matters for the business.

01

Knowledge that learns, not just stores

A document store gets bigger. RCAintel is built to get smarter — the effectiveness loop, rolling out today behind a flag, learns from recurrence evidence which solutions actually prevent the next failure.

02

One canonical trusted substrate

Not five disconnected tools. A single de-duplicated Problem → Cause → Solution store every module draws from — RCA, SPC, CAPA and the knowledge base — so trust compounds instead of fragmenting.

03

Built for the floor and the auditor

No-blame by design, fully traceable, export-ready. Engineers trust it because it never points fingers; auditors trust it because every conclusion cites its evidence.

Less tribal knowledge
Knowledge that is actually shared
Fewer repeat failures
Higher product & process quality
Spend on fixes that hold
Lower cost of failure
Shorter lead times
Faster analysis, product & process development

// directional — actual impact depends on your data, processes and how the knowledge is used

Industries

Built for high-complexity manufacturing.

Where failures are costly, recurrence is unacceptable, and every analysis must stand up to scrutiny.

Automotive

Tier-1 lines, weld and stamping, IATF 16949 traceability under volume pressure.

Aerospace

AS9100 discipline, zero-defect tolerance, and full chain-of-evidence on every finding.

Pharma

GMP deviations and CAPA, validated processes, audit-ready by construction.

Food & Beverage

HACCP controls, contamination recalls, hygiene and root-cause traceability across sites.

Heavy Industry

Steel, cement, chemicals — high-energy assets where downtime runs into millions.

Electronics

SMT yield, solder and field-return failures, sub-micron defect investigations.

FAQ

Questions, answered.

  • Mostly from you, and no. During onboarding we ingest what your organization already holds — past reports, resolved cases, documented fixes — so your very first analysis builds on your own experience rather than a blank slate. A curated industry foundation can supplement it, but your organization's proven experience always takes precedence — value from analysis one, compounding return.

Make the next failure the last one.

Turn the knowledge your organization already generates into a compounding asset — starting with your first analysis.

RCA · SPC · Knowledge base · CAPA & 8D · Monitoring — one platform